Industries

Nine industries, and what is actually difficult in each

A fastener is easy. A fastener that survives the way a specific industry uses it is not. Below is what we have learned building parts for each of these assembly environments.

Screws used in a humanoid robot assembly

Robotics & automation

A humanoid robot has more fastener types per unit than almost any other machine — joints, grippers, control boards and skin panels all pull from the same BOM, and a missing screw on the line stops the whole cell.

What we make for this industry

  • SEMS and step screws through joint housings
  • Special heads for gripper fingers — anti-loosening, anti-drop
  • Colour-coded heads so a wrong or missing screw is visible at a glance
  • Micro screws for control boards and sensors

Colour anodising is done per assembly station, so a fitter can tell at arm's length whether the part in hand is the right one.

Fasteners for home appliances

Home appliances & smart home

High-torque kitchen appliances fail at the screw joint before they fail anywhere else. Vibration loosens a standard screw; a SEMS screw with the right preload and a food-safe finish does not.

What we make for this industry

  • SEMS and combination screws with captive washers
  • Self-tapping screws for moulded housings
  • Step screws used as pivots in hinge and latch mechanisms
  • Salt spray spec matched to the appliance class

Steam, detergent and food contact all attack coating differently — the finish spec has to come from the environment, not from habit.

Precision turned parts for medical devices

Medical & precision equipment

Small, clean and repeatable. Medical sub-assemblies do not tolerate a burr, a loose tolerance or a part that changes supplier mid-programme.

What we make for this industry

  • Turned and stepped pins held to ±0.02 mm
  • Deburred and passivated stainless parts
  • Batch-to-batch consistency with retained first-article reports
  • Small volumes accepted where the part justifies it

On parts this size, handling damages more units than machining does — packing and bulk movement are part of the process design.

Screws used in a water gun toy

Toys & water guns

A pressurised water toy is a sealed plastic vessel held together by screws. Stainless where the water goes, self-tapping where the housing closes, and EN 71-3 compliance throughout.

What we make for this industry

  • Self-tapping screws for ABS and PP housings
  • Button and special heads for battery compartments
  • Stainless fasteners on wet-side assemblies
  • EN 71-3 test reports available per batch

Toy safety is a documentation problem as much as a material one — the test report has to be current, not archived.

Screws used in a game controller

Game controllers & consumer electronics

A controller is a high-volume assembly with five or six different miniature fasteners, driven by automated drivers at line speed. Any cam-out stops the line.

What we make for this industry

  • Micro screws down to M1.4
  • SEMS and step screws for shell and button stacks
  • Special heads that resist cam-out under automated torque
  • Plating that survives handling before it reaches the customer

At this size the driver bit wears faster than the screw — the head geometry has to be matched to the bit the line actually uses.

Screws used in an electric scooter

E-mobility & e-scooters

Shared-scooter duty cycles are brutal: vibration, weather, and a torque wrench in the hands of a field technician. Every fastener is a safety part.

What we make for this industry

  • Wheel axle screws and stepped bolts
  • Folding-mechanism screws with anti-loosening features
  • Battery-mount fasteners with controlled preload
  • Zinc-nickel or stainless for outdoor exposure

Field service means the fastener will be removed and refitted many times — thread durability matters more than first-assembly torque.

Precision shafts for drone motors

Drones & UAV

A motor shaft that runs out by a few microns becomes a vibration, and a vibration becomes a gimbal that cannot stabilise. Run-out is the whole specification.

What we make for this industry

  • Ground and splined motor shafts
  • Shafts held to tight run-out for rotor balance
  • Knurl geometry sized for the interference fit
  • Small batches through to series production

The knurl is not decoration: its pitch and depth decide whether the rotor stays concentric after press-fitting.

Charging connector contacts

EV charging & power connectors

In a DC fast-charging connector, contact resistance is set by plating thickness, edge condition and concentricity — none of which show up in a visual inspection. All three show up as heat at 200 amps.

What we make for this industry

  • Silver-plated copper contacts, nickel under-layer
  • Deburred before plating, never after
  • Plating thickness verified by XRF per batch
  • Contact resistance measured on assembled samples

Plating over a burr keeps the burr — the edge is formed and polished before the barrel, not fixed in it.

Extra-long screws for battery modules

Energy storage & battery modules

Battery modules clamp prismatic cells between end plates with long screws. If the screw bows, the stack does not seat, and the assembler compensates with torque — which is where modules fail in the field.

What we make for this industry

  • Cold-headed screws up to 300 mm
  • Straightness checked over the full length, not at the ends
  • Thread run-out measured against the screw axis
  • Zinc-nickel finish for cabinet environments

Anyone can make a 300 mm screw. Making one that goes through four stacked components without forcing is the part that matters.

Send the drawing. We will tell you if it can be made.

Feasibility, process route and an indicative price in 48 hours — including when the answer is that turning is the better route.

Send a drawing